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Crude Oil Tank Sludge
Sludge is often dismissed as rejectable muck with very little crude oil. In reality, it is a valuable substance containing 85% - 90% hydrocarbons (chiefly comprising Paraffin & Asphalt); It may also contain valuable Micro-crystalline Wax. As such, rejection of sludge is a loss to the refinery and the nation.
Conventionally sludge is removed from crude oil tanks through the following methods: i) Manual cleaning ii) Hot gas oil circulation iii) Heating and collecting in a metal pit and iv) High pressure water jets. Besides being expensive, time consuming and hazardous to personnel, these methods pollute the environment. In terms of economics & environmental impact, these are value destroying methods rather than value enhancing solutions.
BLABO is the latest, patented technology from Toftejorg, Denmark for Sludge Recovery and Tank Cleaning. Balmer Lawrie is the Indian licensee for the technology.
With this technology, sedimented hydrocarbons are re-suspended through the circulation of crude oil and liquifacted hydrocarbons are recovered leading to the rejection of only a small quantity of inorganic impurities as residual sludge.
The technology has been developed for cleaning of floating roof crude oil tanks. It is also well adaptable for cleaning of fixed roof heavy fuel oil tanks, sludge lagoons and ponds.
BLABO technology offers superior economies besides being highly eco-friendly. Comparision of BLABO with conventional methods is provided in the following PDF documents:
                BLABO Technology Vs. Conventional Methods.
                Intangible Benefits of BLABO Technology

Balmer Lawrie Expertise

Balmer Lawrie is a part of the Toftejorg Licensee Network since the year 2000 and has cleaned over 25,000 KL of sludge at different refineries till July 2002.
Tank No.
Tank Dia (mtrs)
Approx. Sludge Volume (KL)
Haldia Refinery, Indian Oil Corporation Ltd. (IOCL)
106
70
4,000
107
70
3,000
110
79
10,000
Mumbai Refinery, Bharat Petroleum Corporation Ltd. (BPCL)
114
79
10,000
• 

The Company has two complete BLABO units and is in a position to meet client requirements at short notice through quick mobilisation.

 
BLABO unit in operation at Haldia Refinery, IOCL
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